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& Pumping Rates How much oxygen is your aerator really going to deliver and what is the pumping rate. Aeration systems make claims about the oxygen transfer rate and how many pounds or kilograms of oxygen are added per hour or per kilowatt. This can be a very effective way to compare the efficiency of an aeration system based on the biological oxygen demand of the system. A small pond with trout or bass will have a different BOD (biological oxygen demand) compared to a wastewater treatment system. In some cases a bottom mounted diffuser aeration system can be the most efficient choice but in other applications a large surface paddlewheel aerator might be required to meet requirements. Standard Oxygen Transfer Rates Most commercial-grade aerators and diffuser systems have been laboratory tested to determine their SOTR (Standard Oxygen Transfer Rate) but the resulting SOTR ratings are based on fairly narrow criteria usually when test water has zero dissolved oxygen and at a defined temperature. In real world applications the advertised SOTR can almost never be expected because the actual rate of oxygen transfer is temperature and existing D.O. (Dissolved Oxygen) concentrations. Any aerator or diffuser will only provide its measured (advertised maximum) oxygen transfer rate when the dissolved oxygen levels in the water are at zero or close to zero. This chart will help estimate the actual oxygen transfer an aerator will give when there is already oxygen in the water.
If the pond temperature is 77°F (25°C) and the dissolved oxygen level is 5 Parts Per Million (PPM) or 5 mg/l, an aerator system or diffuser that is rated at 3 pounds of oxygen per hour will really only provide 35% of the advertised SOTR or around 1.05 pounds of oxygen per hour (3 lbs x 35 percent = 1.05 lbs). If a pond temperature is 68°F (20°C) and the dissolved oxygen level is 7 Parts Per Million (PPM) or 7 mg/l, an aerator system or diffuser that is rated at 3 pounds of oxygen per hour will really only provide 19% of the advertised SOTR or around 0.57 pounds of oxygen per hour (3 lbs x 19 percent = 0.57 lbs). Low oxygen concentrations can be damaging to a variety of critical life stages of aquatic animals, including larval invertebrates, and fish eggs and fry. Like temperature, organisms differ in their tolerance to low dissolved oxygen levels. The ideal dissolved oxygen level for fish is between 7 and 9 milligrams per liter (mg/L); most fish cannot survive at levels below 3 mg/L of dissolved oxygen. Some published guidelines suggest dissolved oxygen concentrations must not decline below 5 mg/L and should not average less than 6.5 mg/L over a seven-day period. However, the guidelines also require that dissolved oxygen concentrations remain above 9.5 mg/L in areas where early life stages of aquatic biota, particularly fish, are present. Anoxic (depleted oxygen) conditions can result in fishkills, which is particularly common during harsh winters with extended ice-cover. When fish are not a concern such as a wastewater treatment facility or leachate pond, where the main concern is to ensure the BOD is adequately addressed by the chosen aeration system, different criteria will apply and take a priority role in importance when deciding if bottom diffusers, surface aerators or some sort of jet or aspiration aerator or paddlewheel type aerator will make the most sense.
Diffused Air Aerators Systems These aerators are also called lake-bed aerators or bottom-mount diffusers and basically use a shore-mounted air blower or compressor type air pump to push air into multiple diffusers placed at the bottom of a pond, lake or wastewater tank. Diffused bottom aeration is probably the most common form of aeration in ponds and lakes and can also be effective in wastewater basins and holding tanks. Air is forced through a diffuser system which breaks up the airflow into bubbles. Depending on the matrix or make-up of the diffuser the bubbles will be fine bubbles less than 0.5 millimeters in diameter or more coarse bubbles above 2 millimeters Some of the more popular aeration systems in North America harness the efficiency of the disc diffusers as part of their bottom mount, or lake-bed, diffuser system. Diffuser discs come in various sizes; the most common sizes are the 9 inch diffuser disc and the 12 inch diffuser disc. These diffuser discs can be arranged on proprietary weighted bases according to manufacturer or individually weighted or affixed via lengths of weighted airline to mainline header systems with valves tapped-off a main header. Diffuser discs have an integrated check-valve system to prevent backflow of liquids into feeder lines.
Establishing a SOTR (Standard Oxygen Transfer Rating) rating for a diffuser device or to pinpoint a precise SAE (Standard Aeration Efficiency) for a bottom mounted or lake-bed diffuser aeration system is not easy. The SAE (Standard Aeration Efficiency) of air diffusers is generally between 0.5 and 1.5 pounds per horsepower per pound (1.0 - 2.0 lb/O2/hp-hr). High efficiency air stones which can create finer bubbles have higher SAE closer to 3.0 pounds of oxygen per horsepower per hour. Understanding the needs of your aquatic system will help you best choose the diffuser system that will be most cost-effective for your project. Depth of the diffuser placement will dictate the PSI (Pounds per Square Inch) requirements of your compressor or blower. Compressors and blowers have limited airflow and pressure thresholds and tubing lengths can further impact the final diffuser performance. In deeper ponds and lakes over 10 foot depth the best aeration efficiency and oxygen transfer will be with a bottom mount diffuser system. Rotary vane or piston compressors can provide adequate airflow in the most common situations and if higher airflow and pressure is necessary then a rotary screw compressor. It is important to recognize and understand the differences between reciprocating, carbon vane, rotary centrifugal, regenerative blower and rotary screw compressors as they all have specific strengths and weaknesses. To maximize the efficiency of a diffuser system and to get the most pounds of oxygen per horsepower per hour from the diffuser you need to ensure the air blower system is tailored to your specific job.
Battery Free
operation. We have eliminated the expense of rechargeable batteries
and charge controllers by offering a direct drive (DD) aeration
system. This reduces your cost along with the maintenance issues
associated with a lot of extra components. Each system includes
2 panels with aluminum mounting brackets and adjustable pole bracket
with variable angle configuration, compressor(s), an OWS DD solar
controller module, heavy duty steel cabinet with locks, mounting
pole, solar power disconnect switch, cooling fans, pressure gauge
and a pressure relief valve. Each DD solar aerator can be operated
by itself and totally independent of other aeration systems or it
can be combined with a windmill aeration system to give you a longer
operating time each day. It can also be combined with an electric
aerator or windmill and electric aerator combo. One interesting
benefit of using land-based blowers or air compressor systems for
pond aeration is the reduced underwater noise levels of diffuser
systems when compared to surface aerators. More and more research
is focused on understanding the impact of extraneous noise on aquatic
creatures. Measurements conducted under water are raising red flags
about the noise produced by devices such as paddle wheels, agitators,
airlifts and drilled pipe homemade DIY diffusers or spargers. In
non-living systems (cement basins or oil field tailing ponds) this
extraneous noise is not an issue.
If a diffuser placed at 5 foot depth is rated to pump or circulate 500 gallons per minute with airflow of 2 CFM, the same diffuser at a depth of 12 feet might have a pumping capacity of 1500 gallons per minute with the same airflow of 2 CFM. This is why bottom mounted, lake-bed diffusers are typically used in deeper situations. If you need to aerate a large pond that has 2.3 million gallons (approximately an acre sized pond average 7 feet deep) and you want to do a complete turnover of the total pond volume every 24 hours, you need to look at the pumping rates of your chosen diffuser at depth and determine how many diffusers will do the job. If each of your diffusers has a rated pumping capacity of 1000 Gallons Per minute with 2 CFM (Cubic Feet per Minute) of airflow then that single diffuser would theoretically be able to do a complete pond turnover in around 38.5 hours. (2,300,000 gallons divided by 1000 gallons per minute = 2300 minutes = 38.3 hours to pump 2.3 million gallons). If you used two diffusers for a total pumping capacity of 2000 gallons per minute you would be able to do a full volume mix of the pond in 1150 minutes or 19.2 hours. If you used three diffusers for a total pumping rate of 3000 gallons per minute you could do the complete pond turnover in 767 minutes or 12.8 hours. So with three diffusers and 6 CFM you can pump the full volume of an acre pond in close to 12 hours. Keep in mind that the depth and shape of your pond will have an impact on total pumping rates and just how thorough the mixing of the pond is; stagnant pools can exist in ponds where the water won't be moved unless correct placement of the diffuser takes these dead zones into account. Smaller bubbles are better bubbles Let's have a brief lesson in fine bubbles, it will be fun (well...not exactly) and you will get a short course in why smaller is sometimes better especially when it comes to diffuser bubbles! Lesson 1 - Let's take a fairly large bubble as far as aeration goes. Our large galloping bubble that is 0.8" in diameter, just over 3/4 of an inch, or 20 mm has a full volume of 1.64 cubic inches or 4.19 cubic centimeters. This same glorious orb has a surface area of 5 inches or 12.6 square centimeters and that is what we can define as a coarse bubble! Lesson 2 - Now a coarse diffuser like an airstone would create large bubbles like in lesson one but if we could use the same volume of air but break that large sphere into smaller ones we could greatly increase the available surface area which in turn enhances and embellishes the aeration transfer capacity of the same air volume! If we replaced that one large 3/4" wide bubble with tiny bubbles or micro-bubbles that were 1/16 of an inch or 3 mm in diameter we could fit 296 of these fine bubbles into the larger one of lesson 1! The combined surface area of those 296 bubbles works out to over 33 square inches or 84 square centimeters! This is close to 7 times the total surface area...and the surface is where the oxygen transfer occurs. Lesson 3 - Now since the surface area is close to 7 times greater we can theoretically aerate 7 times as much water with the same compressor or blower or air pump depending on whether we have a fine bubble diffuser or a coarse bubbler. Same air pump, totally different efficiency!! Surface Aerators Surface aerators usually consist of a submersed motor suspended from a float that drives an angled prop to create a frothing oxygen transfer boil on the surface. In smaller ponds and aquaculture tanks these are often retail units between ½ HP and 5 HP. Larger models up to 300 HP are used by commercial applications and wastewater treatment. A basic calculation for oxygen transfer requirements or inadequate surface aerator is to allow at least ½ HP of an efficient surface aerator for every million gallons of pond volume. This is only a guide used in smaller ponds. High density fish ponds or ponds with a higher BOD should calculate at least ¾ HP per million gallons. The most efficient small-scale surface aerators will have an oxygen transfer rate based on standard aeration efficiency (SAE) of 3 pounds per hour per horsepower. This oxygen transfer rate will depend on motor efficiency and important factors like pond depth and temperature. As we see in the chart below, a manufacturer's listed oxygen transfer rate of 3 pound per hour per horsepower will depend on the starting oxygen rate (either PPM or mg/litre) of the water. If this surface aerator is put into a pond that has an existing Dissolved Oxygen (D.O) rate of 5 PPM or 5 milligrams per litre and the temperature of the water is 59 degrees F (15 degrees Celsius) the actual oxygen transfer rate of the quoted 3 pounds per HP per hour aerator will only be 46% of the listed efficiency or 1.38 pounds of oxygen per hour per horsepower (HP). The pumping rates of surface aerators and fountains are usually somewhat lower than bottom diffuser systems. A typical medium sized surface aerator from 1 to 7.5 HP which uses a propeller system and a float will circulate anywhere from 200 to 3000 gallons per minute. The energy required to run a 7.5 HP surface aerator to move 3000 gallons per minute would be more than would be required for a diffuser system which might be able to move the same volume of water with a 1/3 HP air pump and three diffusers. A surface aerator would be a poor choice for a large or deep pond. It will continue to pump basically the same water over and over again, adding no oxygen where it is needed, because it is not moving water away from the aerator. Paddlewheels or aspirator type surface systems would be better suited when the movement of the oxygenated water away from the aeration device is important. For the smaller scale surface aerator we use Kasco Marine surface aerators or Aquamaster Surface Aerators or Scott Aerators or any of the many popular retail brands.The typical application include commercial aquaculture, agricultural ponds, industrial plants, municipal waste water and backyard ponds. These units are typically selected for surface aeration when a decorative fountain pattern is neither necessary nor desired, many pond aerators are self-contained, lightweight units that float at the surface with a single power cord returning to shore and two or three mooring lines anchoring the unit. The units are easily installed and maintained by a single person and have proven to be an excellent choice for both continuous duty pond and lake aeration and supplemental aeration for unique applications. Paddle Wheel Surface Aerators Paddlewheel aerators are surface aerators consisting some sort of motor, electric, diesel, gas powered or tractor power takeoff that is attached to a floating structure and paddles attached to the motor hub or shaft which spin and splash at the water surface to create aeration. By increasing the diameter of the paddles the oxygen transfer rate can be increased; other important variables are the specific depth of the blades as well of the angle of the paddles. By increasing motor speed and hub rotation the oxygen transfer rate is also incrementally enhanced. A tractor powered takeoff (PTO) can have very high SOTR (Standard Oxygen Transfer Rate) as much as 90 pounds of oxygen per hour which means they can be important as an emergency aeration supply but the drive-train and drive-shaft of such systems drain efficiency and they are not at all energy efficient beyond emergency aeration. The more efficient three-phase or 3-phase power paddle wheel aerators have a SAE of between 3.5 and 6 pounds of oxygen per HP per hour. This high SAE, combined their ability to de-stratify through rapid circulation makes this type of aerator very popular with aquaculture around the world. Aspiration and Jet Aerators This is another surface mounted aeration device that is very good at adding aeration and circulation to a pond or basin. They use a submersed propeller that creates a vacuum effect and draws air through intake ports into a hollow shaft that is dispersed in a large plume of fine bubbles (about 2 mm in diameter) throughout the water. The angle of attack can be adjusted with simple altering of the float brackets. The aspiration propeller aerators are extremely quiet as there is no water boil at the surface like a standard surface aerator; all of the mixing is below the surface. Motors can range from 1 to 100 HP and above. Multiple units can be deployed in basins to ensure there are no stagnant dead spots. This creates a flow linkage that disperses and mixes the oxygen evenly through the pond and ensures an effective circulation. The SAE is approximately 2.0 - 3.0 LB/O2/hp-hr.
How to Compare and Analyze Aerator Performance Choosing your aeration system involves understand the demands and desired results. Mechanically adding aeration to reach the oxygen requirements of any aquatic system, natural or wastewater requires a complete understanding of which oxygen diffusion type will be the most cost and efficient to ensure correct circulation and mixing to support the biological oxygen demand or the pounds of fish in the pond. As we discussed; depending on the application you are considering and the actual need for oxygen in your system there are two common ways of describing any aerator performance. To best evaluate the cost per year and efficiency use the oxygen transfer rates (SOTR and SAE) to evaluate the cost and efficiency of the system. Aerators transfer less oxygen under actual pond conditions than under the standard conditions of aerator performance so SOTR and SAE values are best used to only compare similar styles of aerators as an aid in selecting the correct equipment to purchase rather than as design criteria for pond use. When interpreting comparisons between aeration systems and diffusers, small differences in SOTR and SAE test values may not be meaningful because test conditions may vary and effect results. Good SAE values and system dependability and durability are most important when selecting aerators for general day-today use. The right aerator for the job is one that delivers the required rates of oxygen transfer at the lowest energy cost and has a low maintenance schedule. Any design consideration for the ideal aeration system must evaluate SAE and not only SOTE (Standard Oxygen Transfer Efficiency). SOTE (standard oxygen transfer efficiency) is linked directly to bubble size and bubble ascent velocity, as well as layout/configuration of the diffuser or diffuser tubing in a tank or pond or basin. The SAE depends on the total wire to water power and needs to be considered. If an evaluation of the merits of an aerator were based on the SOTE only, this would omit consideration of the pump required for diffuser aerators, just as it would omit the head loss of some bubble diffusers. Comparisons of oxygen-transfer rates and water-circulating capabilities of emergency aerators for fish ponds Abstract Oxygen-transfer rates (tap water, 0 mg/l dissolved oxygen, 20°C) for four tractor powered emergency aerators tested in a 820-m3 pond were: blower-fan aerator, 12.2 kg O2/h; Crisafulli® pump and sprayer, 12.3 kg O2/h; Airmaster® aerator (centrifugal pump and sprayer), 21.3 kg O2/h; paddlewheel aerator, 26.3 kg O2/h. Times required for aerators to homogeneously mix salt in a 6000-m3 pond were: blower-fan aerator, 96 min; Crisafulli pump and sprayer, 94 min; paddlewheel aerator, 53 min; and Airmaster aerator, 38 min. The Airmaster aerator and the paddlewheel aerator did not differ in their abilities to transfer oxygen and circulate pond water (P > 0.05); they were both superior to the blower-fan aerator and the Crisafulli pump and sprayer (P < 0.01). ? Research supported by USDA Special Grant No. 82-CRSR-2-10161 . Available at: https://dx.doi.org/10.1016/0044-8486(84)90302-8 Fundamentals of Lagoon Aeration There are many factors that will act to hinder the transfer of the oxygen load in a wastewater lagoon system. All of these factors must be considered to ensure that sufficient air is added to allow the necessary pounds of oxygen per day to be transferred. Some of these factors include: Biological activity in the ponds is optimized when a minimum dissolved oxygen saturation concentration of 2.0 ppm is maintained at all times. The aeration equipment should be sized for this basis. The atmospheric pressure at the treatment plant site is an important factor in determining how much oxygen can be transferred. It is more difficult to transfer oxygen at higher elevations than at sea level because of changes in the local air pressure. The maximum allowable oxygen saturation concentration that can occur at the field temperature and lagoon depth conditions must be considered. The maximum amount of oxygen that water can hold at 20 degrees Celsius is 9.09 ppm. As the water temperature increases in the summer months, lesser concentrations of oxygen can be held by the warmer water. Having determined the standard oxygen requirement of a pond system, it is next important to consider how much air volume in SCFM (standard cubic feet per minute) will be needed to deliver that mass of oxygen. Each cubic foot of air added to the lagoon will contain about 0.0173 pounds of oxygen. The oxygen transfer efficiency (OTE) of a diffuser system is a function of its depth in the ponds. Typically, an OTE of about 1.6% per foot of depth is found for fine bubble diffusers in a pond setting. For a lagoon with ten feet of depth, a transfer efficiency of about 16% could be expected. This means that 16% of the air added at a depth of ten feet will actively be transferred into the water while eighty-four percent will be excess and will bubble to the surface. This seems like an excessive air loss rate, but it is the best now available with current technology. Available at: https://www.lagoonsonline.com/aerationmain.htm Wikipedia : Water Aeration Water aeration is often required in water bodies that suffer from anoxic conditions, usually caused by adjacent human activities such as sewage discharges, agricultural run-off, or over-baiting a fishing lake. Aeration can be achieved through the infusion of air into the bottom of the lake, lagoon or pond or by surface agitation from a fountain or spray-like device to allow for oxygen exchange at the surface and the release of noxious gasses such as carbon dioxide, methane or hydrogen sulfide. Dissolved oxygen (DO) is a major contributor to water quality. Not only do fish and other aquatic animals need it, but oxygen breathing aerobic bacteria decompose organic matter. When oxygen concentrations become low, anoxic conditions may develop which can decrease the ability of the water body to support life. Aeration speeds up this process of oxidizing organic and mineral pollution. In fact, if there is sufficient aeration, the fish will be able to survive, where before they suddenly died. By pumping compressed air out to the bottom of a lake, lagoon or pond with the use of a diffuser, the rising air bubbles and the friction caused in the water will bring bottom water to the surface where it is exposed to the atmosphere. Large volumes of water thus release noxious gases to the atmosphere, water picks up oxygen while circulating at the surface.[citation needed] Natural bacteria are stimulated by aeration and circulation and they will feed on muck, organics and the food that normally feeds algae blooms or aquatic plants growth. Using aeration and bacteria is often a safe and sound form of pollution removal. Available at: https://en.wikipedia.org/wiki/Water_aeration Email us for information or with your questions. Pond
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The pond report also has information on: Algaecides & Bacteria | Deicers & Bubblers | Weed Removal | Liquid Bacteria | Pond Pumps & Fountains | Aeration | Winter Pond Care | Algae Control | Pond Liner | Muck Pellets | Build a Solar Aerator | Rotary Vane Compressors | Floating Fountains | Building a Pond | Linear Air Compressors & Pumps | Weighted Airline | Diffusers & Airstones | Solar Aeration Systems | DC & Battery Operated Pumps | Windmill Aeration | Dock Bubbler Packages | Building a Waterfall | Dyes & Colorants | Consultations | Questions & Answers | Links & Resources | Eurasian Milfoil | | Mosquito Control | Pondkeeper Treatments | Aeration Systems | Septic Bacteria | Grease Trap Blocks | Compost Aeration | Dissolved Oxygen Meters | SOTR & Pumping Rates | Portable Generators | Duckweed Control | Pond Plans & Pond Building Books & Guides | © 2007 - 2024 The Pond Report about us | privacy policy | contact us |
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Extech Dissolved Oxygen Meter
Dissolved
Oxygen DO Meter Kit
Oakton
Dissolved Oxygen Meter with Probe
Solar
Direct Drive 12 Volt DC Solar Aeration Systems
