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Solar Direct Aeration System : Parts List Bookmark and Share
Build a solar direct pond aerator using cheap solar air pumps and direct current oilless compressors
.
Read more about solar aeration systems
| Email us for information or with your questions about solar aeration
Note: This instruction guide to building a solar pond aeration system is a guide only. We are specialists in aeration and not specialists in solar power systems. The following list of parts and supplies will enable you to build a cheap solar pond but we are unable to help diagnose or service any solar systems. There is contact information at the bottom of this page if you need help with solar componants. We are providing this information mainly for those of you who are fairly handy with tools and have a basic knowledge of electronics, tools and are able to work on their own at problem solving.


GoGreenSolar.com - #1 online destination for solar panels & wind power!
I have so many people asking me for directions to build a solar aerator for their pond. It's unbelievable the number of people who have a pond and who want to be able to run a small DC 12 volt air pump or fountain using solar power. The idea is great! Use a small solar panel to run a fountain or air pump to move the water and add precious oxygen and increase the circulation in the pond! The idea is sound but the reality of solar power and building a solar pond are quite different. The cost of an effective and reliable solar powered system is many times more than a comparable electric system.

I know I know, often we want to use alternative energy sources because we want to reduce our greenhouse carbonized footprint or whatever it is they call it these days and I agree that it is a noble and worthwhile goal. Unfortunatly the reality is this and I beg you to listen closely before you decide to go on the trail of building your own solar bubbler or aerator:

Solar power is more expensive than an electric system!

Did you read that? Maybe you should read it again? Solar powered aerations systems can cost three and four and five times more than an equivalent electric system. Of course it depends on the cost per kilowatt hour in your state or privince, where I am it is around 12 cents per kw/h, but even at the price of electricity it should be understood that a do it yourself diy solar airiation system will not be cheap as far as the initial purchase goes...but once it's bought you don't pay anything else!!Or do you? DC air pumps will burn out quicker than regular AC air pumps so you can expect to replace your burnt out DC pump maybe every 6 to 18 months..the good thing is is that DC pumps are cheap and you can buy a Thomas DC pump or a SweetH2O pump for between $100 and $500 so the cost of replacing these little beggers isn't too bad!


SMALL SOLAR DIRECT AERATION SYSTEM

Uses no batteries. Provides 0.5 CFM (cubic feet per minute) airflow at 3 PSI. Suitable for small ponds with a maximum depth of 6 feet.
The list of parts in the system includes everything needed to build the system. Basically the layout of the small aeration system is according to this instruction diagram which goes from left to right
:


85W Solar Panel
Panel Stand
Panel Wire Connectors
Lugs For Connection
Switch/Load Center

Breakers

System Wiring
Linear Current Booster
DC Air Pump
Tubing & 1 Diffuser


Build Your Own Solar Aerator:

GoGreenSolar.com - #1 online destination for solar panels & wind power!
If you have access to some of the parts then you can just buy what you need and save retail pricing and buy wholesale.
Here is the breakdown of parts needed to build your do it yourself d.i.y solar pond aerator:


85W SOLAR PANEL:
Kyocera KC85T 85W 12V Solar Panel with J-Box
Buy for $449.00
Kyocera KC85T 85W 12V Solar Panel with J-Box
KYOCERA solar modules are a reliable, virtually maintenance-free power supply designed to convert sunlight into electricity at the highest possible efficiency. KYOCERA began researching photovoltaics in 1975 and has installed thousands of systems throughout the world since 1978. These systems are ideal for charging storage batteries to power remote homes, recreational vehicles, boats, telecommunications systems and other consumer and commercial applications. KYOCERA's advanced cell-processing technology and automated production facilities produce highly efficient multi-crystal photovoltaic modules. To protect the cells from the most severe environmental conditions, they are encapsulated between a tempered glass cover and an EVA pottant with a PVF back sheet. The entire laminate is installed in an anodized aluminum frame for structural strength and ease of installation.
Kyocera KC85T 85W 12V Solar Panel with J-Box
LINEAR CURRENT BOOSTER:
Solar Converters Ppt 12/24-10A, 12/24V Lin Curr Booster
Buy for $129.03 Solar Converters Ppt 12/24-10A, 12/24V Lin Curr Booster
Used to control and power a DC motor from a solar panel. The unit prevents stalling of the motor under less than full sun condition. The power of the sun is transformed to the motor running conditions so as the sun goes down the motor slows down instead of stalling. Conversely, or as the sun comes up the motor starts running much earlier instead of staying stalled for hours when it could be running. This translates into more running time of the motor where it spends a lot of time working instead of stalled doing no work.
Power: PV and Load 6 inch # 16 AWG flying leads Input: Red = PV +, Black = PV - Output: White = Pump +, Blue = Pump - Signal: float switch, 12/24 V select 6 inch # 24 flying leads yellow: connect to PV - = OFF for float switch operation 6 inch # 24 flying leads purple: connect to PV - = 24 V operation disconnected = 12 V operation 6 inch # 24 flying leads orange: connect to PV - = 30 V output limit disconnected = 15 V output limit

Solar Converters Ppt 12/24-10A, 12/24V Lin Curr Booster
WIRING:
USE-2/RHW-2, 1 conductor 10awg per foot
Buy for $0.45/foot (buy 30 feet recommended for your project) USE-2/RHW-2, 1 conductor 10awg
Custom lengths of RHW2/USE2 cable for wiring solar panels with junction box connectors. Sunlight-resistant, comes in black only. #10 AWG size with 7 strands RHW-2/USE-2 type wire Black 600V (UL listed) Sunlight resistant
USE-2/RHW-2, 1 conductor 10awg
PANEL STAND (TOP OF POLE MOUNT):
Unirac 500024 Top of Pole 1 Module 22" Rail
Buy for $92.58
Unirac 500024 Top of Pole 1 Module 22" Rail
Unirac Pole Top Mounts for PV Modules Each PV PoleTop™ installation is rated as a full system by UniRac's proprietary engineering analysis software, which factors in rack model number, type and number of PV modules, array tilt angle, and mounting pole characteristics. PV PoleTops are the only poletop line in the PV industry to offer the durability of all-aluminum components. All use installation-friendly SolarMount™ rails for great strength over long spans.
Unirac 500024 Top of Pole 1 Module 22" Rail
SWITCH/LOAD CENTER:
Square D QO24L70RB Square D QO Load Center
Buy for $78.08
Square D QO24L70RB Square D QO Load Center
Square D outdoor rated load centers can be used for multiple purposes, for wiring that meets the National Electric Code (NEC). Can be used as an AC load center or sub-panel. Not supplied with any breakers.
Square D QO24L70RB Square D QO Load Center
WIRE TERMINAL:
Burndy Products BIBS4-3 Multiple Wire Terminal, Clear
Buy for $20.59
Burndy Products BIBS4-3 Multiple Wire Terminal, Clear
Inline splices are made quickly and easily with the UNITAP line of connectors. UL 486b listed, dual rated AL9CU for any stranded copper or aluminum applications. Rated to 600V and 90° C. Use these insulated terminal bars in place of wire nuts for photovoltaic or other electrical applications. These are often used in DC disconnect switchgear to act as negative busbar and / or to splice in lighting arrestors.
Burndy Products BIBS4-3 Multiple Wire Terminal, Clear
PANEL WIRE CONNECTORS:
1/2" Strain Relief with 1 Round Hole
Buy for $5.98 ($2.99 Each - Two Required)
1/2" Strain Relief with 1 Round Hole
Use the 1/2" threaded connectors to provide a waterproof entrance or exit for wiring on PV module junction boxes, outdoor combiner boxes, and junction boxes. Use the 3/4"connector for larger cables up to 5/8"diameter. They are made of Nylon with Buna-N seals and are resistant to salt water, weak acids, weak alkalis, alcohol, ether, esters, ketones, and mineral, animal and vegetable oils. The threads are 1/2"or 3/4"NPT. Non-corrosive and suitable for direct burial installations. The two-hole 1/2"connector is designed for use with two #10 or #12 type USE conductors like the ones used for MultiContact PV output cables. UL listed. Suitable for use in NEMA 4, 6 and 12 applications. Locknuts not included.
1/2" Strain Relief with 1 Round Hole
LUGS FOR CONNECTION:
Burndy Products TP10-10F 12-10 Fork Lug
Buy for $1.20 ($0.60 Each - Two Required)
Burndy Products TP10-10F 12-10 Fork Lug
Fork tongue design. Faster installation - screw needs only to be loosened for termination.
Burndy Products TP10-10F 12-10 Fork Lug
BREAKERS:
Square D QO110, 10 Amp, 1 Pole, Circuit Breaker
Buy for $11.68
Square D QO110, 10 Amp, 1 Pole, Circuit Breaker
QO circuit breakers snap into QO load centers and are designed for surface mounting. They are UL listed for DC branch circuits up to 48 VDC (not for use in 48V systems). They can also be used for 120VAC (1-pole) circuits. They can handle one or two #14 to #10 wires or one #8 wire.
Square D QO110, 10 Amp, 1 Pole, Circuit Breaker
GoGreenSolar.com - #1 online destination for solar panels & wind power!


DC 12V AIR PUMP:
Battery Powered Pond Air Pump.

80 Watt DC 12V Air Pump -
Buy for $224.99

Item # PR-DC151
Want a simple, steady working, value-priced 12V pump? Take a look at our 80W DC 12V pumps. We have sold these pumps for half a decadeand they remain our best selling cheap air pump. Each pump comes with 12" pigtails, 6" of 3/8" I.D. outlet hose and a plastic manifold for aquarium tubing. Designed without an air inlet filter. Not recommended for saltwater environment. Three-month warranty. Imported.
Flowrate vs Pressure - 1.4 CFM Open Flow - 1.2 CFM @ 2 PSI - 1 CFM @ 4PSI - 0.4 CFM @ 6PSI
MAX 6 PSI ( +/- 14 feet)


50' Airline, 6" Silica Stone Diffuser, Clamps
Buy for $180
Item # PR-SOLARDIRECTDIFFUSERPACK
Diffusers: With their round grain pore structure, low resistance to airflow, uniform porosity and resistance to clogging, Sweetwater® diffusers are clearly the best diffusers available for general aquaculture aeration. Smaller pores don't necessarily produce smaller bubbles. Sweetwater® diffusers are engineered to produce the smallest bubble possible within the constraints of a reasonable service life. In most soft water applications, they won't need to be cleaned for more than a year. Note that water pH in excess of 9.0 will shorten the diffuser life. Self-weighting when used with typical tubing lengths.
Airline: Tubing remains on the bottom when filled with air. The dark blue color makes it easy to hide. It is designed for lake and pond aeration, making installations fast, clean and neat!
Clamps: All stainless steel..

Airline, Diffuser & Clamps Pack - $180

Item # PR-SOLARDIRECTDIFFUSERPACK


**Note: No instructions are included...you must accept that creating and building and setting up a solar aeration system is a very very VERY complicated affair and while we are offering the parts and instructions on how to build your system we cannot provide ANY help or installation guides. If you wish to have a simple, turn-key system then please contact someone else as we are unable to privide any help beyond this list of products and parts. Any failure of the system to function as expressed, implied or as desired is not gauranteed. Solar aeration systems are a very touchy and persnickety project so if you wish to buy or purchase from us then please do so at your own risk. We have provided a list of parts and instructions but do not imply or warranty that this will actually work!
 
We have put together a turn-key system if you would like to have a complete solar aeration system. The system includes all basic parts, panels, hardware, compressors, tubing etc.

Solar Direct Aeration System
Buy everything you need to aerate a pond up to 8 feet deep. 5000 Gallons to 100,000 Gallons.
Includes parts only. No installation instructions included. This system is for those who understand solar systems and have the ability to connect electronic systems only. No assistance is avialable from us. No warranty is implied or offered.

ALL INCLUSIVE SYSTEM
$2980 USD

Price includes shipping in North America.

Parts Include the following:
Kyocera KC85T 85W 12V Solar Panel with J-Box
Unirac 500024 Top of Pole 1 Module 22" Rail
1/2" Strain Relief with 1 Round Hole
Burndy Products TP10-10F 12-10 Fork Lug - Two Required
Square D QO24L70RB Square D QO Load Center
Square D QO110, 10 Amp, 1 Pole, Circuit Breaker
USE-2/RHW-2, 1 conductor 10awg per foot -20 feet included
Solar Converters Ppt 12/24-10A, 12/24V Lin Curr Booster
80W DC 12V Air Pump
50' Weighted Airline
6" Silicone Fine Bubble Diffuser
Tubing Clamps

**Note: No instructions are included...you must accept that creating and building and setting up a solar aeration system is a very very VERY complicated affair and while we are offering the parts and instructions on how to build your system we cannot provide ANY help or installation guides. If you wish to have a simple, turn-key system then please contact someone else as we are unable to privide any help beyond this list of products and parts. Any failure of the system to function as expressed, implied or as desired is not gauranteed. Solar aeration systems are a very touchy and persnickety project so if you wish to buy or purchase from us then please do so at your own risk. We have provided a list of parts and instructions but do not imply or warranty that this will actually work!

Email us for algae information or with your questions.

Small Solar Pumps For Water Gardens & BackYard Ponds | Small Solar Pond Pumps | Deluxe Solar Fountain Packs from $39 to $500


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Windmill & Wind EnergyExample of a complete system:

Bergey Windpower's newest product is the 1,000 Watt BWC XL.1. The BWC XL.1 is currently available only as a 24 VDC battery-charging system. However, Bergey expects to introduce a batteryless grid-intertie version (like their10 kW GridTek system) in the late Spring or early Summer. With a rotor diameter of 2.5 meters (8.2 ft) and a peak output of approximately 1,600 watts the XL.1 is intended for the off-grid home market in the U.S. and for rural electrification programs in developing countries. It is also a perfect upgrade system for current owners of micro-turbines, such as the Air 303 or 403. The XL.1 combines a number of advanced technical features, including a completely new airfoil (patent pending), to provide the highest efficiency yet achieved in a small wind turbine at a cost of energy ~ 40% lower than the current price leader. And, the XL.1 carries the exclusive, industry-leading, Bergey 5-year warranty. "We are very excited about the XL.1. We think customers are really going to like this machine" notes Mike Bergey, BWC's president and CEO


672 Off- Grid Residential Package includes all hardware and connections including:

3 x Sharp ND-224U1F 224W Solar Panel 1 x 1/2" Strain Relief with 2 Round Holes 1 x 1/2" Strain Relief with 1 Round Hole 5 x AEE Grounding Lugs With Set Screws Qty-1 1 x Unirac 300208 SMR132, 2-132" Rails, 6 L-Feet 4 x Unirac 320006 Qty. 1 Clear Anodized End Clamp F 4 x Unirac Solarmount mid clamp DEF qty 1 - 320009 1 x 50' MC1 Connector #10 AWG Male/Female 1 x Delta La302 DC Lightning Arrestor 1 x Midnite Solar MNPV3 Combiner Box 1 x Outback Flexmax 60 Charge Controller 1 x Xantrex SW Plus 2548 Inverter/Charger 1 x Xantrex ACCB Conduit Box for SW Plus AC Side 1 x Xantrex DCCB Conduit Box for SW Plus DC Side 1 x Outback Rts Remote Temp Sensor W/20' Cable 1 x Xantrex Bts-15' Batt Temp Sensor-Dr/Ux/C Series 1 x Midnite Solar MNDC125 Mini 125 Amp DC Disconnect 1 x Outback 15 Amp Din Rail Mount Breaker 1 x Midnite Solar 63 Amp Din Rail Mount Breaker 4 x MK 8A31 AGM 105 Ah (20 Hr) AGM Battery 1 x Inverter to Battery Cable Set 2/0 10Ft 3 x Sunwize Battery Interconnect Cable2/0 8" Blk 1 x MNDC-GFP 63 Amp DC Ground Fault Protector 1 x 500A, 50Mv Shunt

Off Grid Residential Packages
Buy Now
1 Kilowatt power station
8 x Kyocera KD135GX-LP 135W 12V Solar Panel 4 x IronRidge Uni-Gr/02A Gr/Rf W/55" Support 4 x AEE Grounding Lugs With Set Screws Qty-1 1 x AEE Grounding Lugs With Set Screws Qty-10 4 x 50' MC2 Connector #10 AWG Male/Female 1 x Midnite Solar MNPV6 Combiner Box 1 x 1/2" Strain Relief with 1 Round Hole 4 x 1/2" Strain Relief with 2 Round Holes 4 x Outback 15 Amp Din Rail Mount Breaker 1 x Delta La302 DC Lightning Arrestor 1 x Morningstar Tristar Ts-60, 60A Chg Ctlr W/O Display 1 x Morningstar Tristar Dm Digital 1 x Midnite Solar E-Panel Power Panel w/ 4000W MagnaSine 2 x Midnite Solar 63 Amp Din Rail Mount Breaker 1 x MNDC-GFP 63 Amp DC Ground Fault Protector 8 x 8AGC2 AGM 6V, 200 Amp-Hour (20 Hr) Sealed Battery 6 x Sunwize Battery Interconnect Cable2/0 8" Blk 1 x Sunwize Battery Interconnect Cable2/0 16" Blk 1 x Sunwize Battery Interconnect Cable2/0 16" Red 1 x Inverter to Battery Cable Set 4/0 10Ft


Off-Grid Residential Package 2.68kw
2.68 Power Generation system also available in 1.5 KW and other power supplies.
Total package includes:

12 x Sharp ND-224U1F 224W Solar Panel 2 x AEE Grounding Lugs With Set Screws Qty-10 4 x 50' MC1 Connector #10 AWG Male/Female 1 x Outback FLEXware PV8 Combiner Box 4 x 1/2" Strain Relief with 2 Round Holes 1 x 1/2" Strain Relief with 1 Round Hole 5 x Steel Locknut for 1/2" Strain Reliefs 4 x Outback 15 Amp Din Rail Mount Breaker 1 x Delta La302 DC Lightning Arrestor 2 x Unirac 300226 252" Rails, 10 L-Feet Solarmount 2 x Unirac 320061 CT6F Top Mounting Clamp Set 1 x Outback Flexmax 60 Charge Controller 1 x Outback Rts Remote Temp Sensor W/20' Cable 1 x Midnite Solar E-Panel Power Panel w/ 4400W MagnaSine 1 x MNDC-GFP 63 Amp DC Ground Fault Protector 8 x 8AGC2 AGM 6V, 200 Amp-Hour (20 Hr) Sealed Battery 7 x Sunwize Battery Interconnect Cable2/0 8" Blk 1 x Inverter to Battery Cable Set 2/0 10Ft


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