Solar
Direct Aeration System : Parts List 
 Build
a solar direct pond aerator using cheap solar air pumps and direct current oilless
compressors.
Read more about solar aeration systems
| Email
us for information or with your questions about solar aeration
Note: This instruction guide to building a solar pond aeration system is a guide
only. We are specialists in aeration and not specialists in solar power systems.
The following list of parts and supplies will enable you to build a cheap solar
pond but we are unable to help diagnose or service any solar systems. There is
contact information at the bottom of this page if you need help with solar componants.
We are providing this information mainly for those of you who are fairly handy
with tools and have a basic knowledge of electronics, tools and are able to work
on their own at problem solving.
GoGreenSolar.com
- #1 online destination for solar panels & wind power!
I have so many people asking
me for directions to build a solar aerator for their pond. It's unbelievable the
number of people who have a pond and who want to be able to run a small DC 12
volt air pump or fountain using solar power. The idea is great! Use a small solar
panel to run a fountain or air pump to move the water and add precious oxygen
and increase the circulation in the pond! The idea is sound but the reality of
solar power and building a solar pond are quite different. The cost of an effective
and reliable solar powered system is many times more than a comparable electric
system.
I know I know, often we want to use alternative energy sources
because we want to reduce our greenhouse carbonized footprint or whatever it is
they call it these days and I agree that it is a noble and worthwhile goal. Unfortunatly
the reality is this and I beg you to listen closely before you decide to go on
the trail of building your own solar bubbler or aerator:
Solar power
is more expensive than an electric system!
Did you read that? Maybe you
should read it again? Solar powered aerations systems can cost three and four
and five times more than an equivalent electric system. Of course it depends on
the cost per kilowatt hour in your state or privince, where I am it is around
12 cents per kw/h, but even at the price of electricity it should be understood
that a do it yourself diy solar airiation system will not be cheap as far as the
initial purchase goes...but once it's bought you don't pay anything else!!Or do
you? DC air pumps will burn out quicker than regular AC air pumps so you can expect
to replace your burnt out DC pump maybe every 6 to 18 months..the good thing is
is that DC pumps are cheap and you can buy a Thomas DC pump or a SweetH2O pump
for between $100 and $500 so the cost of replacing these little beggers isn't
too bad!
SMALL
SOLAR DIRECT AERATION SYSTEM
Uses no batteries. Provides 0.5 CFM (cubic feet per minute) airflow
at 3 PSI. Suitable for small ponds with a maximum depth of 6 feet.
The list
of parts in the system includes everything needed to build the system. Basically
the layout of the small aeration system is according to this instruction diagram
which goes from left to right:
| 85W
Solar Panel | Panel
Stand | Panel
Wire Connectors | Lugs
For Connection | Switch/Load
Center | |
System
Wiring | Linear
Current Booster | DC
Air Pump |
Tubing & 1 Diffuser |
Build
Your Own Solar Aerator:
GoGreenSolar.com
- #1 online destination for solar panels & wind power!
If you have access to some of the parts then you can just buy
what you need and save retail pricing and buy wholesale.
Here is the breakdown
of parts needed to build your do it yourself d.i.y solar pond aerator:
85W
SOLAR PANEL:
Kyocera
KC85T 85W 12V Solar Panel with J-Box
Buy for $449.00 Kyocera KC85T 85W
12V Solar Panel with J-Box
KYOCERA solar modules are a reliable,
virtually maintenance-free power supply designed to convert sunlight into electricity
at the highest possible efficiency. KYOCERA began researching photovoltaics in
1975 and has installed thousands of systems throughout the world since 1978. These
systems are ideal for charging storage batteries to power remote homes, recreational
vehicles, boats, telecommunications systems and other consumer and commercial
applications. KYOCERA's advanced cell-processing technology and automated production
facilities produce highly efficient multi-crystal photovoltaic modules. To protect
the cells from the most severe environmental conditions, they are encapsulated
between a tempered glass cover and an EVA pottant with a PVF back sheet. The entire
laminate is installed in an anodized aluminum frame for structural strength and
ease of installation.
Kyocera KC85T 85W 12V Solar Panel with J-Box
| LINEAR
CURRENT BOOSTER:
Solar
Converters Ppt 12/24-10A, 12/24V Lin Curr Booster
Buy for $129.03
Solar Converters Ppt 12/24-10A, 12/24V Lin Curr Booster
Used
to control and power a DC motor from a solar panel. The unit prevents stalling
of the motor under less than full sun condition. The power of the sun is transformed
to the motor running conditions so as the sun goes down the motor slows down instead
of stalling. Conversely, or as the sun comes up the motor starts running much
earlier instead of staying stalled for hours when it could be running. This translates
into more running time of the motor where it spends a lot of time working instead
of stalled doing no work.
Power: PV and Load 6 inch # 16 AWG flying leads
Input: Red = PV +, Black = PV - Output: White = Pump +, Blue = Pump - Signal:
float switch, 12/24 V select 6 inch # 24 flying leads yellow: connect to PV -
= OFF for float switch operation 6 inch # 24 flying leads purple: connect to PV
- = 24 V operation disconnected = 12 V operation 6 inch # 24 flying leads orange:
connect to PV - = 30 V output limit disconnected = 15 V output limit
Solar Converters Ppt 12/24-10A, 12/24V Lin Curr Booster |
WIRING:
USE-2/RHW-2, 1 conductor 10awg per foot
Buy for $0.45/foot
(buy 30 feet recommended for your project) USE-2/RHW-2, 1 conductor 10awg
Custom lengths of RHW2/USE2 cable for wiring solar panels with
junction box connectors. Sunlight-resistant, comes in black only. #10 AWG size
with 7 strands RHW-2/USE-2 type wire Black 600V (UL listed) Sunlight resistant
USE-2/RHW-2, 1 conductor 10awg | PANEL
STAND (TOP OF POLE MOUNT):
Unirac 500024 Top of Pole 1 Module 22" Rail
Buy for $92.58 Unirac
500024 Top of Pole 1 Module 22" Rail
Unirac Pole Top Mounts
for PV Modules Each PV PoleTop™ installation is rated as a full system by UniRac's
proprietary engineering analysis software, which factors in rack model number,
type and number of PV modules, array tilt angle, and mounting pole characteristics.
PV PoleTops are the only poletop line in the PV industry to offer the durability
of all-aluminum components. All use installation-friendly SolarMount™ rails for
great strength over long spans.
Unirac 500024 Top of Pole 1 Module
22" Rail
| SWITCH/LOAD
CENTER:
Square D QO24L70RB
Square D QO Load Center
Buy for $78.08 Square D QO24L70RB Square D QO
Load Center
Square D outdoor rated load centers can be used
for multiple purposes, for wiring that meets the National Electric Code (NEC).
Can be used as an AC load center or sub-panel. Not supplied with any breakers.
Square D QO24L70RB Square D QO Load Center | WIRE
TERMINAL:
Burndy Products
BIBS4-3 Multiple Wire Terminal, Clear
Buy for $20.59 Burndy Products
BIBS4-3 Multiple Wire Terminal, Clear
Inline splices are made
quickly and easily with the UNITAP line of connectors. UL 486b listed, dual rated
AL9CU for any stranded copper or aluminum applications. Rated to 600V and 90°
C. Use these insulated terminal bars in place of wire nuts for photovoltaic or
other electrical applications. These are often used in DC disconnect switchgear
to act as negative busbar and / or to splice in lighting arrestors.
Burndy Products BIBS4-3 Multiple Wire Terminal, Clear | PANEL
WIRE CONNECTORS:
1/2"
Strain Relief with 1 Round Hole
Buy for $5.98 ($2.99 Each - Two Required)
1/2" Strain Relief with 1 Round Hole
Use the 1/2" threaded
connectors to provide a waterproof entrance or exit for wiring on PV module junction
boxes, outdoor combiner boxes, and junction boxes. Use the 3/4"connector for larger
cables up to 5/8"diameter. They are made of Nylon with Buna-N seals and are resistant
to salt water, weak acids, weak alkalis, alcohol, ether, esters, ketones, and
mineral, animal and vegetable oils. The threads are 1/2"or 3/4"NPT. Non-corrosive
and suitable for direct burial installations. The two-hole 1/2"connector is designed
for use with two #10 or #12 type USE conductors like the ones used for MultiContact
PV output cables. UL listed. Suitable for use in NEMA 4, 6 and 12 applications.
Locknuts not included.
1/2" Strain Relief with 1 Round Hole |
LUGS FOR CONNECTION:
Burndy Products TP10-10F 12-10 Fork Lug
Buy for $1.20 ($0.60 Each - Two
Required) Burndy Products TP10-10F 12-10 Fork Lug
Fork
tongue design. Faster installation - screw needs only to be loosened for termination.
Burndy Products TP10-10F 12-10 Fork Lug | BREAKERS:
Square D QO110, 10 Amp, 1 Pole, Circuit Breaker
Buy for $11.68 Square
D QO110, 10 Amp, 1 Pole, Circuit Breaker
QO circuit breakers
snap into QO load centers and are designed for surface mounting. They are UL listed
for DC branch circuits up to 48 VDC (not for use in 48V systems). They can also
be used for 120VAC (1-pole) circuits. They can handle one or two #14 to #10 wires
or one #8 wire.
Square D QO110, 10 Amp, 1 Pole, Circuit Breaker |
GoGreenSolar.com
- #1 online destination for solar panels & wind power!
DC 12V AIR PUMP:
80
Watt DC 12V Air Pump -
Buy for $224.99
Item # PR-DC151
Want
a simple, steady working, value-priced 12V pump? Take a look at our 80W DC 12V
pumps. We have sold these pumps for half a decadeand they remain our best selling
cheap air pump. Each pump comes with 12" pigtails, 6" of 3/8" I.D. outlet hose
and a plastic manifold for aquarium tubing. Designed without an air inlet filter.
Not recommended for saltwater environment. Three-month warranty. Imported.
Flowrate vs Pressure - 1.4 CFM Open Flow - 1.2 CFM @ 2 PSI - 1
CFM @ 4PSI - 0.4 CFM @ 6PSI
MAX 6 PSI ( +/- 14 feet)
| 50'
Airline, 6" Silica Stone Diffuser, Clamps
Buy for $180 Item
# PR-SOLARDIRECTDIFFUSERPACK
Diffusers: With their round grain pore structure, low resistance
to airflow, uniform porosity and resistance to clogging, Sweetwater® diffusers
are clearly the best diffusers available for general aquaculture aeration. Smaller
pores don't necessarily produce smaller bubbles. Sweetwater® diffusers are engineered
to produce the smallest bubble possible within the constraints of a reasonable
service life. In most soft water applications, they won't need to be cleaned for
more than a year. Note that water pH in excess of 9.0 will shorten the diffuser
life. Self-weighting when used with typical tubing lengths.
Airline: Tubing
remains on the bottom when filled with air. The dark blue color makes it easy
to hide. It is designed for lake and pond aeration, making installations fast,
clean and neat!
Clamps: All stainless steel..
Airline,
Diffuser & Clamps Pack - $180
Item # PR-SOLARDIRECTDIFFUSERPACK
| | **Note:
No instructions are included...you must accept that creating and building and
setting up a solar aeration system is a very very VERY complicated affair and
while we are offering the parts and instructions on how to build your system we
cannot provide ANY help or installation guides. If you wish to have a simple,
turn-key system then please contact someone else as we are unable to privide any
help beyond this list of products and parts. Any failure of the system to function
as expressed, implied or as desired is not gauranteed. Solar aeration systems
are a very touchy and persnickety project so if you wish to buy or purchase from
us then please do so at your own risk. We have provided a list of parts and instructions
but do not imply or warranty that this will actually work! |
| |
We
have put together a turn-key system if you would like to have a complete solar
aeration system. The system includes all basic parts, panels, hardware, compressors,
tubing etc.
Solar Direct Aeration System
Buy everything you need to aerate a pond up to 8 feet deep. 5000 Gallons to
100,000 Gallons.
Includes parts only. No
installation instructions included. This system is for those who understand solar
systems and have the ability to connect electronic systems only. No assistance
is avialable from us. No warranty is implied or offered.
ALL
INCLUSIVE SYSTEM
$2980 USD
Price
includes shipping in North America.
Parts Include the following:
Kyocera KC85T 85W 12V Solar Panel with J-Box
Unirac 500024 Top of Pole 1
Module 22" Rail
1/2" Strain Relief with 1 Round Hole
Burndy Products TP10-10F
12-10 Fork Lug - Two Required
Square D QO24L70RB Square D QO Load Center
Square D QO110, 10 Amp, 1 Pole, Circuit Breaker
USE-2/RHW-2, 1 conductor
10awg per foot -20 feet included
Solar Converters Ppt 12/24-10A, 12/24V Lin
Curr Booster
80W DC 12V Air Pump
50' Weighted Airline
6" Silicone
Fine Bubble Diffuser
Tubing Clamps
**Note: No instructions are included...you
must accept that creating and building and setting up a solar aeration system
is a very very VERY complicated affair and while we are offering the parts and
instructions on how to build your system we cannot provide ANY help or installation
guides. If you wish to have a simple, turn-key system then please contact someone
else as we are unable to privide any help beyond this list of products and parts.
Any failure of the system to function as expressed, implied or as desired is not
gauranteed. Solar aeration systems are a very touchy and persnickety project so
if you wish to buy or purchase from us then please do so at your own risk. We
have provided a list of parts and instructions but do not imply or warranty that
this will actually work! |
Email
us for algae information or with your questions.
Small
Solar Pumps For Water Gardens & BackYard Ponds
| Small
Solar Pond Pumps
| Deluxe
Solar Fountain Packs from $39 to $500
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Off- Grid
Residential Package includes all hardware and connections including:
3 x Sharp ND-224U1F 224W Solar Panel 1 x 1/2" Strain Relief with
2 Round Holes 1 x 1/2" Strain Relief with 1 Round Hole 5 x AEE Grounding Lugs
With Set Screws Qty-1 1 x Unirac 300208 SMR132, 2-132" Rails, 6 L-Feet 4 x Unirac
320006 Qty. 1 Clear Anodized End Clamp F 4 x Unirac Solarmount mid clamp DEF qty
1 - 320009 1 x 50' MC1 Connector #10 AWG Male/Female 1 x Delta La302 DC Lightning
Arrestor 1 x Midnite Solar MNPV3 Combiner Box 1 x Outback Flexmax 60 Charge Controller
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224W Solar Panel 2 x AEE Grounding Lugs With Set Screws Qty-10 4 x 50' MC1 Connector
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with 2 Round Holes 1 x 1/2" Strain Relief with 1 Round Hole 5 x Steel Locknut
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6V, 200 Amp-Hour (20 Hr) Sealed Battery 7 x Sunwize Battery Interconnect Cable2/0
8" Blk 1 x Inverter to Battery Cable Set 2/0 10Ft
Solar
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